With digital transformation, new possibilities can be achieved that were previously considered impossible. However, it has also raised concerns about the growth of cyber incidents in the manufacturing sector. As per the data by IBM X-Force, 25.75% of all global cyber incidents involve the manufacturing sector.
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ToggleAccording to the research by Aberdeen Strategy & Research, the unplanned downtime in the manufacturing sector can cost up to 260,000 dollars per hour. This signifies a single cyberattack can result in operational and production disruptions. Due to these issues, the manufacturing sector faces reputational damage and heavy financial losses. This highlights the need for proper cybersecurity awareness training to make manufacturing staff aware.
In this blog, we will be understanding about the need for cybersecurity awareness in the manufacturing sector.
Key Cybersecurity Challenges in the Manufacturing Sector in 2025
Legacy Systems and OT Vulnerabilities
- In today’s time, the manufacturing sector still relies on outdated Industrial Control Systems (ICS) and Operational Technology (OT) which were never designed with a cybersecurity perspective in mind.
- These old legacy systems possess the issue of difficulty in patching or upgrading, making them vulnerable to exploits.
Convergence of IT and OT Networks
- The increasing connectivity between OT and ICS leads to the introduction of new attack vectors.
- A breach in an IT environment like phishing or malware, can lead to the quick spread of operational disruptions and also be the reason for production halts.
Ransomware and Production halts.
- Cybercriminals might use ransomware attacks to target manufacturing industries to halt operations and demand high payouts.
- Due to downtimes faced by manufacturing companies, they need to face financial losses and supply chain disruptions.
Supply Chain Risks
- Manufacturing companies heavily rely on third-party vendors and partners for manufacturing parts and supply chain management.
- A breach in any supply chain system can lead to compromise of confidential data and production timelines.
Lack of cybersecurity Awareness
- If employees in the manufacturing sector are not properly trained, it could lead to an increase in cyberattacks.
- The attackers take the advantage of lack of awareness among manufacturing employees and target them through social engineering attacks for manipulation and phishing attacks so that employees make human errors.
Insider Cyberthreats
- Poor access management or unintentional misuse can lead to data breaches and sabotage.
- Organizations need to care for poor identity and access management to reduce the chances of insider cyber threats.
Compliance and Regulatory Requirements
- Increasing mandates and data protection laws have made it necessary for the manufacturing industry to meet these requirements through continuous monitoring and reporting.
- Due to complex environments, manufacturers struggle to stay compliant and meet modern regulations.
Real-Time Operational Impacts
- Cyberattacks can stop production lines, causing delays and also leading to downtimes.
- The safety risks can be increased due to unauthorized access and can result in accidents or equipment failures.
Cybersecurity in Manufacturing Sector: Key Statistics
The manufacturing industry has faced increasing cyberattacks due to which supply chain, and production issues are widely faced. So, it’s essential to meet modern cybersecurity requirements to strengthen cybersecurity posture in the manufacturing industry. To fulfill these modern requirements, we need to understand the top key statistics of the manufacturing industry.
1. High Cost of Disruption
According to the reports by IBM, the average cost of cyberattacks in the manufacturing sector was $5.56 million which resulted in data loss, downtimes and reputational damages.
Source: IBM
2. Response Delays & Breach Delays
It’s been found that manufacturing forms on average take around 199 days for cyber threat identification and 73 days to contain the breaches which is longer than global averages of 194 days and 64 days respectively.
Source: IBM
3. ICS Vulnerabilities
Due to testing delays, downtimes, and warranty issues around 35% of ICS vulnerabilities remain unpatched
Source: infosecurity Magazine
4. Critical Vulnerabilities
According to research, it has been found out that 80% of manufacturers have critical vulnerabilities.
Source: Manufacturing.net
Cybersecurity Prevention Strategies for the Manufacturing Industry
1. Segmenting OT and IT networks
There is a need for separate networks for office systems and factory machinery to prevent the spread of malware on both systems.
2. Implementing Multi-Factor Authentication
To add an extra layer of security, manufacturing needs to implement MFA on confidential production data or solutions related to remote access.
3. Training Factory and Office Staff on cyberattack simulations
To enhance employee’s threat identification and responding capabilities, there is a need to train on cyberattack simulations like TSAT.
4. Gamified Security Awareness Training
For interactivity and enhancing training completion retention, the manufacturing sector can adopt TLMS for a gamified security awareness approach.
5. Securing Email Communication
For preventing domain spoofing, phishing emails and BEC attacks which target suppliers or customers can be prevented using complete email security solutions such as TDMARC.
6. Blocking of USB and Removable media usage
There is a need to block USB drives and portable devices to avoid malware infections.
7. Securing the legacy Equipment
It is necessary to isolate older machines which cannot be updated or patched and monitor them for unusual activities.
8. Auditing Third-Party Supplier
The Manufacturing Industry needs to ensure its logistics provider, vendors and maintenance staff follow cybersecurity best practices.
Conclusion
With the digital revolution and AI advancements, there is a need to focus on the cybersecurity aspect as well, especially in the manufacturing sector. This industry needs to focus on providing role-based training to their office employees and factory staff. To solve these issues, manufacturers can adopt Threatcop security awareness training solutions to reduce the risk of modern cyberattacks. Solutions such as TSAT, TLMS, and TDMARC help in providing phishing simulations, interactive training and protecting outbound email communication. By using these modern awareness solutions, manufacturing industries can keep their employees ready to deal with evolving cyber threats.
FAQs
Cybersecurity in manufacturing refers to protecting factory systems, machines and important manufacturing industry data from attackers.
The use of outdated systems can be major reason due to which the manufacturing sector is easily targeted by hackers which results in downtime and the need to face heavy losses.
Cyberattacks in the manufacturing sector can lead to operational disruptions, production halts and data breaches.
Provide awareness training to the employees, always keep systems up to date and establish a culture of security awareness to prevent cyberattacks.
The manufacturing industry need to follow standards such as NIST, IEC 62443 and ISO 27001 which are commonly used.
Yes, if they are running on old versions of software. Attackers can take advantage of vulnerabilities and flaws present in the system.

Technical Content Writer at Threatcop
Milind Udbhav is a cybersecurity researcher and technology enthusiast. As a Technical Content Writer at Threatcop, he uses his research experience to create informative content which helps audience to understand core concepts easily.
Technical Content Writer at Threatcop Milind Udbhav is a cybersecurity researcher and technology enthusiast. As a Technical Content Writer at Threatcop, he uses his research experience to create informative content which helps audience to understand core concepts easily.